Product Overview
Investing in Self-Aligning Return Rollers & Idlers guarantees the proper alignment of conveyor belts and their efficient operation. Ultimately, this minimizes risks related to belt misalignment, its excessive wearing out, and ultimately the high cost that is usually attached to repairs. These rollers find application in diverse industrial fields-from mining to construction and material handling-because they are of high quality in construction and design.
Precision Engineering for Optimal Belt Alignment
The self-aligning feature maintains the position of your conveyor belt such that it does not drift or misalign. In effect, this reduces the amount of wear and tear on the conveyor system as well as its efficiency and also that operational downtime that would thus be associated therewith.
Product Specifications
Tube Diameters: φ60 – φ219 (up to 8.6")
Belt Widths: BW400 – BW2400 (16" – 94")
Angles: to be made adjustable to 10°, 20°, 30°, 35°, 45°
Materials: Q235/Q355 Steel, HDPE, UHMWPE, Nylon, Rubber-coated, Ceramic, or Stainless Steel other variants to suit different working conditions
Shaft Material: 20# Steel, 45# Steel, Stainless Steel 304
Seals: labyrinth non-contact seal (DTII/TK/TKII Type:) Iron & Nylon— excellent protection
Bearings: HRB, SKF, FAG, NSK, etc. High-quality brands in the market, with deep groove ball bearings (C3/C4 clearance)
Operating Temperature: -25°C to 65°C. It will work wherever you need it to.
Grease: Lithium-based, to assure you this gate will work with minimal maintenance
Surface Treatment: Shot blasting and sandblasting to remove rust (Grade: Sa2), followed by powder coating for good adhesion and enhanced corrosion resistance.
Key Features
Low Radial Runout: Precision design minimizes radial runout, ensuring smooth and stable operation, and reducing wear on the conveyor system.
Low Maintenance Costs: Designed to require less frequent maintenance, reducing downtime and long-term operational costs.
Low Vibration & Noise: Engineered for minimal vibration and low noise levels, enhancing both performance and the working environment.
Energy Efficient: Low rotational resistance and power consumption improve system efficiency and reduce energy costs.
Superior Corrosion Resistance: Made from high-quality materials, including stainless steel and rubber-coated options, these rollers offer excellent resistance to corrosion, ideal for harsh environments.
Reduced Belt Wear: The self-aligning mechanism and smooth operation reduce friction, helping to extend the life of your conveyor belts.
Reliable Quality & Long Service Life: Built for reliability, these rollers provide a long service life even under heavy use in challenging conditions.
Waterproof & Dustproof: The non-contact labyrinth seals ensure that these rollers are well-protected against water, dust, and other contaminants, providing a reliable performance in difficult environments.
Smooth & Flexible Operation: Low rotational resistance ensures a smooth, flexible operation, contributing to the overall efficiency of the conveyor system.
Ideal for Heavy-Duty Applications
Ideal for heavy-duty conveyor applications in industries that demand high-performance conveyor systems, the mining sector, cement plants, power plants, or any other kind of bulk material handling environment. These rollers are engineered to keep your system running at optimum efficiency while reducing expensive wear and tear.
