The V Type Rubber Disc Return Conveyor Roller is engineered for optimal belt support and alignment in conveyor systems, particularly on the return side. Designed with rubber discs arranged in a V-shaped configuration, this roller offers superior performance by preventing belt misalignment and reducing wear. It is highly effective in keeping the belt centered, ensuring smooth, efficient operation in various industrial applications, such as mining, cement production, and bulk material handling.
Constructed using high-quality materials and advanced manufacturing techniques, the V Type Return Rubber Disc Roller delivers excellent durability, low maintenance costs, and improved conveyor efficiency. The combination of robust design and precision engineering guarantees long-lasting performance, even in the most demanding environments.
Key Features
V-Type Rubber Disc Design: The V-shape, reinforced with rubber discs, effectively aligns the conveyor belt and minimizes friction, ensuring smoother belt return and reducing wear.
Standard Compliance: Manufactured to GB/ISO/JIS/DIN/CEMA standards with options for customized specifications to meet specific operational requirements.
Tube Material Options: Made from Q235/Q355 Steel, HDPE, UHMWPE, Nylon, Rubber-coated, Ceramic, or Stainless Steel, offering various materials to suit different environmental conditions and operational needs.
Precision Tube: High-precision roller dedicated tube that reduces operational friction and ensures consistent, smooth performance across the entire system.
Corrosion Resistance: Designed with advanced sealing technology and materials such as stainless steel and rubber coatings, the roller resists rust, moisture, and corrosive materials.
Low Maintenance: Built for reliability with durable seals, bearings, and components, resulting in reduced need for maintenance and lower downtime.
Bearing Quality: Equipped with high-quality HRB, SKF, FAG, NSK deep groove ball bearings, with C3/C4 clearance, ensuring smooth, long-lasting operation even under heavy loads.
Advanced Sealing: Featuring DTII/TK/TKII non-contact labyrinth seals made of Iron & Nylon, the roller prevents contamination from dust, water, and other external factors.
Low Vibration & Noise: The rubber disc design reduces noise and vibration during operation, leading to quieter and smoother conveyor system performance.
Energy-Efficient: Optimized for low rotational resistance, resulting in lower power consumption and reduced strain on the overall conveyor system.
Applications
Mining: Perfect for conveyor systems handling bulk materials in mining operations, where proper alignment and low friction are critical.
Cement Plants: Designed for use in cement production facilities, where conveyors must endure harsh conditions while maintaining smooth, aligned operation.
Bulk Material Handling: Suitable for industries requiring efficient handling of materials such as coal, sand, and gravel.
Heavy Industrial Use: Ideal for use in various industrial settings, including factories and power plants, where conveyor systems handle heavy-duty materials.
Benefits
Enhanced Conveyor Belt Life: The V-type design with rubber discs prevents excessive wear and tear on the conveyor belt, extending its service life.
Reduced Maintenance Costs: Durable seals, high-quality bearings, and low-maintenance materials significantly reduce the need for frequent repairs and maintenance.
Corrosion Resistance: With stainless steel and rubber-coated options, the roller provides excellent protection against rust and corrosion, making it ideal for use in challenging environments.
Smooth Operation: The roller minimizes vibration and noise, improving the overall conveyor system's efficiency and comfort during operation.
Energy Efficient: Low rotational resistance reduces power consumption, leading to overall energy savings and a more sustainable conveyor system.
