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Designed to provide good impact resistance and low noise in conveying systems, the Customized Available Low Noise Rubber Impact Roller assures the easy and trouble-free conveying of materials. This roller features robust construction with a rubber coating; it absorbs impact forces more effectively and reduces wear and tear on conveyor belts. As a result, noise pollution is minimized. It has been developed for the mining, cement, and bulk material handling industries because it performs excellently even under the most arduous working conditions. Moreover, it does so over extended periods, with long-lasting durability and reliability.
Low Noise Operation: Rubber coating and optimized design cut normal operating noise. Therefore, it provides a much quieter and more comfortable working environment, especially suitable for noise-sensitive areas.
Impact Resistance: Since the surface is rubber coated, it will absorb shock and impact; in turn, this means that the protector itself needs replacement far less often than the conventional guard—minimizing maintenance work on the conveyor belt.
Roller: Available in all sizes and materials, including Q235 Steel, HDPE, UHMWPE, Nylon, Rubber-coated, Ceramic, and Stainless Steel, this roller can be customized according to the specific requirements of its operation.
No or Negligible Maintenance: The rollers are manufactured to have a longer lifespan and practically no maintenance requirements. This is because the construction is made up of quality materials that guarantee reliability and saving on cost in the long run.
Less Conveyor Belt Wear and Tear: Helping to cut the friction between the roller and the belt, since it is designed to be impact-resistant and rubber-coated, this product extends the life of the conveyor belt itself and lessens belt misalignment.
Above-Average Corrosion Resistance: The rollers are built from high-quality raw materials and are subjected to shot blasting plus a double layer of powder coating with a thickness of 70-120μm, ensuring excellent corrosion and environmental wear resistance.
Mining: The Low Noise Rubber Impact Roller is designed to handle the demanding environments of mining, effectively absorbing impacts from large material loads and preventing damage to conveyor belts.
Cement: In cement plants, where heavy, abrasive materials are transported, this roller offers long-lasting performance while minimizing noise and reducing wear on belts.
Bulk Material Handling: Ideal for bulk handling applications, this roller ensures smooth transitions and helps reduce material spills or belt misalignments.
Heavy-Duty Applications: Can be used in industries with harsh operational conditions such as power plants, ports, and large warehouses.
Improved Efficiency: By reducing impact damage and minimizing noise, the roller helps maintain conveyor efficiency and extends the operational life of the system.
Enhanced Worker Comfort: The low-noise design contributes to a quieter working environment, improving the safety and comfort of workers in noisy industrial settings.
Cost Savings: The durable design reduces maintenance costs, minimizes downtime, and extends the lifespan of both the roller and conveyor belt.
Environmental Benefits: The use of rubber coatings and other eco-friendly materials helps reduce noise pollution and wear on materials, making this roller a sustainable choice for industries.
Product Name | Impact roller; Impact idler; Rubber Impact roller; Rubber Impact idler; |
Standard | GB/ISO/JIS/DIN/CEMA/Customized available |
Bandwidth | BW400-BW2400 |
Angle | 10°、20°、30°、35°、45°. |
Tube | High precision roller dedicated tube |
Material:Q235/Q355 Steel/HDPE/UHMWPE/Nylon/Rubber coated/Ceramic/Stainless steel | |
Diameter:φ60/φ76/φ89/φ102(4”)/φ108/φ114/φ121/φ127(5”)/φ133/φ140/φ152(6”)/φ159/φ165/φ178(7”)/φ194/φ203(8”)/φ219 | |
Shaft | Material:20# Steel/45# Steel/Stainless steel 304 |
Diameter:φ17/φ20 /φ25 /φ30 /φ35 /φ40 /φ45 /φ50 /φ60 | |
Seal | Type:DTII/TK/TKII |
Material:Iron & Nylon | |
Non contact labyrinth seal | |
Bearing | Brand:HRB/SKF/FAG/NSK etc. |
6303/6204/6205/6206/6207/6208/6209/6304/6305/6306/6307/6308/6309/6310/6312 | |
Deep groove ball bearing(C3/C4 clearance) | |
Double sided adhesive or iron seal (2RS/2Z) | |
Bearing housing | Stamped parts and castings |
Grease | Lithium base grease |
Operating temperature range:-25°C to 65°C. | |
Circlip | C-type elastic snap ring |
Material:65MN manganese steel | |
Surface Treatment | Sandblasting shot blasting, rust removal grade: Sa2 |
Powder Coated,Thickness: 70-120um |