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The BW400-BW2400 CEMA Customized Transition Roller is suitable for conveyor usage in transition from one conveyor zone to another conveying loose material with the conveyor system. This roller is made to operate with minimal friction at all times and reduced wear yet achieving high efficiency, which makes it perfect for heavy-duty material handling use in such industries as mining, cement, and bulk material processing. Available in different sizes and with optional features, it provides superior performance in high-demand applications.
Low Radial Runout: This is designed to have low radial runout so it operates smoothly and stably throughout the conveyor system. In return, this will reduce wear on both the rollers and conveyor belts; hence, long life for the system.
Low Maintenance Costs: Since it is designed to be robust as well as reliable, there will be less need for constant maintenance, thereby reducing long-term operational costs.
Low Vibration & Noise: These rollers are designed to work quietly and in this way help to make less vibration and noise. This creates a much better work environment where work efficiency can also improve.
Energy Efficient: Since these rollers have very low rotational resistance, they help cut down power consumption by the system. This makes the entire conveyor system much more energy efficient.
Superior Corrosion Resistance: The transition roller is manufactured using high-quality materials such as Q235/Q355 steel, HDPE, UHMWPE, nylon, and stainless steel which offer excellent resistance to corrosion. This makes it very reliable for a long duration even in harsh environments.
Reduced Belt Wear: The transition rollers operate smoothly and flexibly, reducing friction which helps to reduce belt wear and lengthen the life expectancy of your conveyor belts in service.
Reliable Quality & Long Service Life: Transition rollers are manufactured from high-strength materials and engineered using advanced technology to perform reliably and have long service lives, even under heavy-duty conditions.
Water & Dust Protection: Through non-contact labyrinth seals and a powder-coated surface, the rollers guarantee great immunity to water, dust, and other impurities. They roll perfectly even in very difficult conditions.
Minimal Rotational Resistance: It will run lightly and bend free; none of the parts will be stressed. The entire system will gain in efficiency. The system will be efficient.
The BW400-BW2400 CEMA Customized Transition Roller is perfect for industries that demand reliable, low-maintenance components, including:
Mining: Handles rough conditions and high impact while minimizing wear on both the roller and conveyor belt.
Cement: Operates efficiently in the dusty, high-temperature environments of cement plants.
Bulk Material Handling: Smoothly manages material transitions between conveyor sections, reducing friction and preventing belt misalignment
Product Name | Transition roller;Transition idler; |
Standard | GB/ISO/JIS/DIN/CEMA/Customized available |
Bandwidth | BW400-BW2400 |
Angle | 10°、20°、30°、35°、45°. |
Tube | High precision roller dedicated tube |
Material:Q235/Q355 Steel/HDPE/UHMWPE/Nylon/Rubber coated/Ceramic/Stainless steel | |
Diameter:φ60/φ76/φ89/φ102(4”)/φ108/φ114/φ121/φ127(5”)/φ133/φ140/φ152(6”)/φ159/φ165/φ178(7”)/φ194/φ203(8”)/φ219 | |
Shaft | Material:20# Steel/45# Steel/Stainless steel 304 |
Diameter:φ17/φ20 /φ25 /φ30 /φ35 /φ40 /φ45 /φ50 /φ60 | |
Seal | Type:DTII/TK/TKII |
Material:Iron & Nylon | |
Non contact labyrinth seal | |
Bearing | Brand:HRB/SKF/FAG/NSK etc. |
6303/6204/6205/6206/6207/6208/6209/6304/6305/6306/6307/6308/6309/6310/6312 | |
Deep groove ball bearing(C3/C4 clearance) | |
Double sided adhesive or iron seal (2RS/2Z) | |
Bearing housing | Stamped parts and castings |
Grease | Lithium base grease |
Operating temperature range:-25°C to 65°C. | |
Circlip | C-type elastic snap ring |
Material:65MN manganese steel | |
Surface Treatment | Sandblasting shot blasting, rust removal grade: Sa2 |
Powder Coated,Thickness: 70-120um |