Selection of Style and Material for Primary Head Belt Cleaners
The head primary belt cleaner includes heavy hammer scraper type, polyurethane HP type, hard alloy HP type, hard alloy cleaner N type, and roller brush structure, installed at the discharge drum pulley to clean the sticky material on the working surface of the conveyor belt. The P-type polyurethane belt cleaner and N-type hard alloy belt cleaner can be installed on bidirectional belt conveyors. The rotary roller brush belt cleaner is installed on the patterned belt conveyor and conveyor belt washing device.
Polyurethane belt cleaners should be preferred, and when the conveyor belt is severely stuck, hard alloy HP type scraper belt cleaner can be used.
Model of Primary Belt Cleaner
| BW400 | BW500 | BW650 | BW800 | BW1000 | BW1200 | BW1400 | BW1600 | BW1800 | BW2000 |
18"
| 24" | 30" | 42" | 48" | 54" | 60" | 72" | 84" | 96" |
The main functions of the conveyor belt primary cleaner include the following aspects:
Efficient cleaning: The Primary belt cleaner, with its unique spring design and scraper structure, can tightly adhere to the surface of the conveyor belt, effectively scrape off adhesive materials, and maintain the cleanliness of the conveyor belt. This efficient cleaning capability not only improves work efficiency, but also reduces the frequency and intensity of manual cleaning.
Protecting the conveyor belt: Timely removal of adhesive on the conveyor belt significantly reduces the risk of wear and tear. This not only extends the service life of the conveyor belt, but also reduces maintenance costs and replacement frequency.
Reduce equipment failures: The use of cleaners effectively prevents adhesive from entering other key components of the conveyor system, such as rollers and bearings, thereby reducing the occurrence of equipment failures. This ensures the stable operation of the conveying system and improves production efficiency.
Improve conveying efficiency: Residual materials on the conveyor belt will increase the load on the equipment, causing the conveyor belt to deviate or slip, reducing conveying efficiency. The timely cleaning of the head cleaner ensures the smooth operation of the conveyor belt and improves production efficiency.
Strong adaptability: The Primary belt cleaner is designed flexibly and can be adjusted according to the width, speed, and material characteristics of different conveyor belts. This flexibility enables the cleaner to adapt to various complex conveying environments, ensuring cleaning effectiveness.
Improving product quality: In industries such as food and pharmaceuticals, residual materials on conveyor belts may contaminate products. The timely cleaning of the first cleaning device ensures the purity and safety of the product, improving product quality and customer satisfaction.
Reduce maintenance costs: The effective cleaning of the first cleaning device reduces equipment failures and maintenance frequency caused by material residue, thereby lowering maintenance costs. At the same time, the clean surface of the conveyor belt reduces the heat and noise generated by friction, improving the working environment.
Application environment of conveyor belt primary cleaner
The application environment of the conveyor belt primary cleaner mainly includes the following:
Mining: In mining operations, the primary cleaner of the conveyor belt is commonly used to remove large particle materials such as ore and coal residues and dirt, maintaining the cleanliness and efficient operation of the conveyor belt.
Port: In port operations, the first level sweeper is suitable for cleaning materials such as sand, gravel, coal, etc., especially in harsh environments, and can adapt to various harsh working conditions.
Metallurgy: In the metallurgical industry, primary cleaners are used to remove material residues and dirt generated during the smelting process, ensuring the smooth operation of conveyor belts.
Chemical industry: In the chemical industry, primary cleaners are used to clean various chemical materials, maintain the cleanliness of conveyor belts, and prevent material residues from causing damage to equipment.
Installation location and function
The first level conveyor cleaner is usually installed in the head area of the conveyor, closely attached to the surface of the conveyor belt. It mainly contacts with the conveyor belt through rubber scraper or polyurethane scraper to remove most of the material residue and dirt. The first level cleaner can remove about 60% -80% of the adhesive materials on the working surface of the conveyor belt, effectively preventing materials from entering the drum or roller bearing seat, reducing the risk of equipment wear and conveyor belt tearing.
Structural design and applicable scenarios
A primary cleaner usually consists of a scraper, spring, and support frame. The contact force between the scraper and the conveyor belt surface is adjusted by a spring to meet different cleaning needs. This design makes the primary cleaner suitable for cleaning most materials, especially those with larger particles and lower adhesion, such as ore, coal, sand and gravel.
